Wuhan Dazu Jinshikai Laser System Co., Ltd
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    No. 72 Optics Valley Avenue, China Optics Valley, Donghu New Technology Development Zone, Wuhan City
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HC02 type dual station gear laser welding complete equipment
HC02 type dual station gear laser welding complete equipment
Product details


product description

product overview

The HC02 gear laser welding machine is a single type welding machine, which does not include automatic preheating machines, loading and unloading robotic arms, etc. It is mainly composed of high-power componentsRofin-DC030/DC035/DC040laser device(Fiber laser can be manufactured)Water cooling machine, processing machine, Siemens828DnumberControl system and other components. The control system can achieve integrated control of the entire system, including machining machines, lasers, water cooling units, and protective gas units.

The processing machine is equipped with two workstations, both of which use manual loading and unloading: the first workstation uses a four degree feeding turntable, which can automatically complete the welding process, pressing and other processes to meet the welding needs of workpieces that need to be pressed; the second workstation uses a vertical rotating table, which can quickly complete the general processWelding of workpieces. The light guiding system drives the laser welding head to automatically switch between two workstations. This device takes into account both the functionality and efficiency of the equipment, and can complete high-precision gear welding while meeting the high cycle production requirements of ordinary gears.


Siemens 828D Six Axis Motion System

X-axis stroke: 750mm Y-axis stroke: 400mm Z-axis stroke:175mmServo motor drive

W-axis travel:100mmServo motor drive

U1 and U2 axis speed: 7.5~37.5rpm (i=80) (driven by servo motor)

X、YZAxis: Positioning accuracy ≥ ± 0.02mm

Repetitive positioning accuracy: ≥ ±0.01mm

Maximum operating speed: 5 meters/divide


performance index

laser device

Rofin-DC030Laserfiber laser(Optional)

Output wavelength

10.6μm

Output power range

300~3000W

Power stability

±2%

Laser beam diameter

20-25mm

Beam stability

0.15mrad

Water cooling unit

LSJR-500BXCooling system

Customized cooling capacity

50KW

CNC machine tool(XYZAxis)


positioning accuracy

≥±0.02m

repeatability

≥±0.01mm

Four station automatic feeding turntable

0.9s/station

Processing process parameters and requirements


Maximum welding depth

5mm

weld width

1.4~2.0mm

Welding speed

1.5-3.0m/min

Processing workpiece size range


Outer diameter of disc teeth

φ40-φ130mm

inside diameter

φ35-φ70mm

thickness

20-50mm

Maximum length of gear shaft

350mm

Maximum diameter for gear shaft positioning

φ35mm

control system

Siemens828D+Auxiliary machineryPLC

Tact Time

15second/Item (Workstation 1)/10second/Item (Workstation 2)



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