
product description
product overview
The HC02 gear laser welding machine is a single type welding machine, which does not include automatic preheating machines, loading and unloading robotic arms, etc. It is mainly composed of high-power componentsRofin-DC030/DC035/DC040laser device(Fiber laser can be manufactured)Water cooling machine, processing machine, Siemens828DnumberControl system and other components. The control system can achieve integrated control of the entire system, including machining machines, lasers, water cooling units, and protective gas units.
The processing machine is equipped with two workstations, both of which use manual loading and unloading: the first workstation uses a four degree feeding turntable, which can automatically complete the welding process, pressing and other processes to meet the welding needs of workpieces that need to be pressed; the second workstation uses a vertical rotating table, which can quickly complete the general processWelding of workpieces. The light guiding system drives the laser welding head to automatically switch between two workstations. This device takes into account both the functionality and efficiency of the equipment, and can complete high-precision gear welding while meeting the high cycle production requirements of ordinary gears.
Siemens 828D Six Axis Motion System
X-axis stroke: 750mm Y-axis stroke: 400mm Z-axis stroke:175mm(Servo motor drive
W-axis travel:100mm(Servo motor drive
U1 and U2 axis speed: 7.5~37.5rpm (i=80) (driven by servo motor)
X、Y、ZAxis: Positioning accuracy ≥ ± 0.02mm
Repetitive positioning accuracy: ≥ ±0.01mm
Maximum operating speed: 5 meters/divide
performance index
laser device |
Rofin-DC030Laserfiber laser(Optional) |
Output wavelength |
10.6μm |
Output power range |
300~3000W |
Power stability |
±2% |
Laser beam diameter |
20-25mm |
Beam stability |
≤0.15mrad |
Water cooling unit |
LSJR-500BXCooling system |
Customized cooling capacity |
50KW |
CNC machine tool(X、Y、ZAxis) |
|
positioning accuracy |
≥±0.02m |
repeatability |
≥±0.01mm |
Four station automatic feeding turntable |
0.9s/station |
Processing process parameters and requirements |
|
Maximum welding depth |
5mm |
weld width |
1.4~2.0mm |
Welding speed |
1.5-3.0m/min |
Processing workpiece size range |
|
Outer diameter of disc teeth |
φ40-φ130mm |
inside diameter |
φ35-φ70mm |
thickness |
20-50mm |
Maximum length of gear shaft |
350mm |
Maximum diameter for gear shaft positioning |
φ35mm |
control system |
Siemens828D+Auxiliary machineryPLC |
Tact Time |
≤15second/Item (Workstation 1)/≤10second/Item (Workstation 2) |